What is Spray Foam
Since the late 1990s, spray foam has become one of the hottest insulation products on the market. Its effectiveness has displaced even traditional insulation materials like fibreglass batts, demonstrating a superior R-value per inch and air-sealing ability.
But if spray foam is that good, then why isn’t everyone using it?
Why Spray Foam is the insulation of the future
What is Spray Foam?
Spray foam is an insulation material made from polyurethane foam or plastic. It’s remarkably adaptable and the mixture is easy to adjust for any customer’s requirement. Spray foam’s semi-solid nature makes it suitable for pipe work, roofing and other solid structures. Despite being sprayed out as a liquid, this foam is flexible and non-porous, making it ideal for roofing and wall insulation. It’s also lightweight, making it useful for flotation for docks, boats and ships. Finally, spray foam is strong enough for a number of industrial applications, from walk-in freezers to the structural strength of airplanes.
Areas where Spray Foam is used
Our versatile product has a large number of domestic and industrial uses. Spray foam insulation is ideal in any kind of building, as well as inside refrigerated units and large transports. It’s been proven to be effective as a part of flotation devices, as an adhesive for construction and packaging and as an insulation material for common venues like spas, movies and theatre sets.
Types of Spray Foam
Open Cell Polyurethane Spray Foam
This type of spray foam insulation is fast becoming the most popular choice for residential applications like underfloor insulation, roof insulation and wall insulation because it is significantly cheaper than closed cell spray foam whilst offering many of the same great benefits. There are, however, several key differences.
Open cell spray foam insulation is still just plastic that is heated up and sprayed in place. The difference between open and closed cell foam is that open cell foam has a lower R Value per inch therefore requiring a higher volume of foam within a cavity to reach code requirements.
Open cell spray foam is approximately half to three quarters of the price of closed cell foam. It remains popular for this reason. When applied correctly, the energy savings for open cell foam are equal to those of closed cell foam whilst saving customers’ money.
Whether you choose open or closed cell foam, the outcome will be an airtight building that allows for optimal energy efficiency; from 30-50% more efficient than fibreglass and 10-25% more efficient than wall spray or dense pack cellulose.
With Spray polyurethane foam products customers generally see clear savings on energy bills immediately and can expect to recoup the expense of installation within 5-7 years or less.
Closed Cell Polyurethane Spray Foam Insulation
Closed cell spray foam has multiple cells that make up the foam and encapsulate onto themselves. In other words, they are virtually impenetrable to moisture, taking care of any mould worries.
The word “polyurethane” is a fancy way of saying “plastic.” So this insulation material is simple a 2 part plastic that when heat is applied and sprayed on a wall or ceiling (or anything), it expands to roughly 50 – 100 times or it’s original size.
There are many varieties of spray foam, and each has a slightly different R-value. Any foam over 24kg is considered a closed cell foam whilst anything under 24 kg foam is considered open cell foam… which we will get to in a minute.
By using closed cell foam you may only need 1-2 inches (25-50mm) in a wall to meet all your code R-values in most parts of Australia. So if space is an issue this may be the optimal product choice.
Which Foam do you choose?
When choosing any insulation product, you’ll need to consider such factors as the cost, how much you’ll save in energy bills, how long you’re holding your property and the improvements that come with energy efficiency.
There are different types of spray foam for different applications and outcomes, so speak to SprayIT Solutions to find out which is the best option for you and your project.